Swiss
traditions.
Quality
and high-tech
engineering
solutions.
EN

Production of components and spare parts for turbines

and aircraft engines using precision casting method

Manufacturing and engineering company ENCE GmbH (ЭНЦЕ ГмбХ) (Switzerland) was established in 1999, it has 16 representative offices in the CIS countries, offers equipment and components from the leading manufacturers from all over the world. Our specialists are ready to provide delivery of components and spare parts for turbines and aircraft engines using precision casting method.

Investment casting using precision casting method:

  • Production of investment castings of complex shapes;
  • Melting and casting both in vacuum furnaces and in induction furnaces with further stationary casting.

The main equipment used in the production of components

  • Production of investment castings of complex shapes;
  • New robotized coating lines;
  • Boilerclaves;
  • Gas furnaces for annealing;
  • Electric furnaces for annealing;
  • Vacuum furnaces;
  • Open induction furnaces;
  • Sandblasting machines.

Due to the most up-to-date machinery, we belong to the leaders in Central and Eastern Europe.

Stages of production using precision casting method

Quality concept:

Specialized production of castings from steel and superalloys based on nickel and cobalt was implemented:

  • IN 713C, IN 713LC, IN 738LC, IN 792 5A;
  • MAR M247, GTD-111, FSX-414;
  • N 155, 141I, 141J;
  • Stellite 6, Stellite 12, Stellite 31.

Quality certificates: As 9100, ISO 9001, 14001, NADCAP.

Laboratory tests

  • Non-destructive tests:
    • Detection of defects by X-ray machine in castings (RTG);
    • Detection of surface defects by dye penetrant testing (FPI);
    • detection of surface and internal defects in ferromagnetic materials by magnetic analysis;
    • Detection of defects by ultrasound in materials and welding seams.
  • Mechanical, chemical, and metallographic testing of materials:
    • Determination of chemical composition of the material;
    • Analysis of macrostructure;
    • Measuring of microhardness.
  • Metrological service in the field of measuring of the lengths, angles, diameters.

Manufacturing of wheels and blades of turbochargers

Wheels and blades of turbochargers made from the alloys IN 713C, IN 713LC, Mar 247. IN 713C, IN 713LC, Mar 247.

Diameter of wheels: 50 - 400 mm (2 - 16 in)
Mass of wheels: 0.15 kg - 44 kg (0.33 - 97 lb)

Manufacturing of blades for GTP

  • Casting of workpieces, processing, application of coating;
  • Working and distributing blades, segments, plates for gas turbines;
  • Alloys: IN 738LC, FSX-414, MAR M247, GTD-111, IN100 and B1914;

Mass of blades: 0.1 – 30 kg (3.5 oz – 66 lb);

Weight of blades: 50 – 400 mm (2 – 16 in).

More detailed information on production, repair of blades and blade segments can be obtained by clicking on the following link

Coating of blades

  • Coating method "Out of Pack";
  • Equipment: SECO / WARWICK furnace VVTR - 5016/16.

Working dimensions: Ø 400 mm.

Also, our specialists are ready to provide delivery of consumable spare parts and components for GTP GE (General Electric) and Siemens. You can find examples of spare parts we offer by clicking on the following links: GE (General Electric) and Siemens.

Manufacturing of blades for the aircraft industry

  • Working and distributing wheels of turbine engines;
  • Working and distributing wheels of supplemental power plants;
  • Parts of the aircraft air conditioning systems;
  • Blades of turbine engines.

Material of construction: IN 100, IN 713LC, MAR M247, IN 792-5A.

Manufacturing of special grinding heads for highly specialized productions

Castings are made from superalloys based on nickel: 141I, or 2.4879, or from alloys of cobalt;
Diameter: 300 - 520 mm (11.8 - 20.5 in);
Mass: 9 - 30 kg (20 - 66 lb).

Vacuum heat treatment

  • Heat treatment in vacuum, nitrogen and argon;
  • Annealing of steel and non-ferrous alloys;
  • Equipment: SECO / WARWICK 15, vacuum furnace OVPT-4025

Maximum dimensions: 600x600x400 mm.
Maximum load weight: 400 kg.

Our Engineers are always ready to advise or provide additional technical information on the production of components and spare parts for turbines and aircraft engines using precision casting method.

When it comes to the efficiency of a fleet of industrial gas turbines, the state of the turbine is a determining factor. Therefore, in order to ensure optimal operations and high efficiency, the turbines require regular maintenance. Our company is one of the leading suppliers of new components, service packages and technical solutions for gas turbines.

You can receive more information about the capabilities of the manufacturing and engineering company ENCE GmbH in the form of a presentation in PDF format and by contacting the company's specialists directly by E-mail: info@ence.ch

The manufacturing and engineering company ENCE GmbH is ready to develop and supply the wide range of equipment according to your individual technical specifications.

Please send your enquiries to our technical department to: info@ence.ch, tel. +7 (495) 225 57 86

Main website of the company ENCE GmbH
Our service company Intech GmbH

Head representative offices in CIS countries:
Russia
Kazakhstan
Ukraine
Turkmenistan
Uzbekistan
Latvia
Lithuania